The growth and recyclability of thermoplastic polyurethanes
Vol. 18., No.5., Pages 459-460, 2024
DOI: 10.3144/expresspolymlett.2024.33
DOI: 10.3144/expresspolymlett.2024.33
GRAPHICAL ABSTRACT

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Vol. 20., No.1., Pages 18-35, 2026
DOI: 10.3144/expresspolymlett.2026.3

The present study has proposed a straightforward method to improve the reprocessability of modified natural rubber (NR) by blending it with gelatin (GT). The reprocessable characteristics of these blends were evaluated based on their remolding capabilities and mechanical recovery performance. In this method, poly(vinylbenzyl chloride) (PVBC) was first grafted onto NR chains to create graft copolymers known as NR-g-PVBC. The benzyl chloride groups in the graft copolymers were subsequently converted into quaternary ammonium groups, referred to as NR-g-QPVBC. This modification enabled ionic crosslinking when NR-g-QPVBC reacted with ethylenediamine tetraacetic acid. Blends were created by incorporating GT powder into the NR-g-QPVBC latex. The optimal loading level of GT was determined to be 30 wt%, as the resulting film exhibited the highest recovery of tensile properties. Initially, the film's tensile strength was measured at 15 MPa. After being remolded at 160 °C, the tensile strength decreased to 9.3 MPa, resulting in a recovery rate of 60.7% and withstanding a tensile strain of 144%. Although the NR-g-QPVBC/GT films could be remolded, their tensile properties declined with increasing remolding cycles. Therefore, this work demonstrated a practical method for producing NR-based films that could be reshaped through hot-pressing after being formed into products, increasing their reusability.
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DOI: 10.3144/expresspolymlett.2025.96
Vol. 19., No.12., Pages 1310-1319, 2025
DOI: 10.3144/expresspolymlett.2025.96

This work introduces an innovative method to enhance the compatibility of nylon-12/natural rubber thermoplastic elastomers by utilizing hydroxyl telechelic natural rubber as a reactive compatibilizer and natural fibers as reinforcement. Hydroxyl telechelic natural rubber was synthesized from natural rubber via oxidative cleavage to carbonyl telechelic natural rubber, followed by reduction with sodium borohydride. Proton nuclear magnetic resonance (1H-NMR) and Fourier transform infrared spectroscopy (FTIR) verified the structure. Incorporating hydroxyl telechelic natural rubber into nylon-12/natural rubber (40/60 wt%) blends significantly enhanced interfacial adhesion, improving tensile strength and elongation at break compared to the uncompatibilized mix. Dynamic vulcanization using phenolic resin achieved an optimal balance of strength and ductility. The incorporation of areca husk fiber enhanced tensile strength, hardness, and solvent resistance, with a slight decrease in ductility and tear strength. Rheological analysis indicated that hydroxyl telechelic natural rubber increased melt viscosity due to improved phase interactions, while dynamic vulcanization reduced the melt flow index through network formation. Solvent uptake experiments confirmed that hydroxyl telechelic natural rubber, areca husk fiber, and SP-1045 vulcanizing agent minimized swelling in isooctane, toluene, and diesel oil.
Wenxin Gan, Hanyu Xue, Hongyi Lin, Renjin Gao, Yuchi Zhang, Liwei Wang, Jiuping Rao
Vol. 19., No.3., Pages 311-325, 2025
DOI: 10.3144/expresspolymlett.2025.22
Vol. 19., No.3., Pages 311-325, 2025
DOI: 10.3144/expresspolymlett.2025.22

Cross-linking frequently enhanced the mechanical properties of linear polymeric materials; however, it also resulted in the transition from thermoplastic to thermosetting materials, which posed issues from an environmental perspective. Thermoplastic polyurethane (TPU) elastomers were extensively applied across various industries. To improve the mechanical properties of TPU while preserving its environmental benefits, this study integrated radical copolymerization technology to develop a reversible crosslinked TPU. Specifically, the linear polyurethane molecular chains were crosslinked using diallyl disulfide (DADS) as a functional cross-linking monomer. Through radical copolymerization reactions, reversible crosslinks formed from disulfide bonds were created between the linear polyurethane molecular chains, yielding a self-healing reversible crosslinked thermoplastic polyurethane (DSTPU). The study showed that DSTPU could self-heal and dissolve under UV light and alkaline N,N-dimethylformamide (DMF) conditions, achieving 82.2% self-healing efficiency at 3 phr DADS. It dissolved into fine particles in alkaline DMF. Disulfide bonds in DSTPU enhanced cross-linking, boosting 19% oxygen permeability, thermal conductivity (0.218 W/(m·K)), and mechanical properties like tensile stress (11.18 MPa), force (134.13 N), and elongation (548%). These bonds also enhanced aging resistance, cutting ΔYI to 6.0%.
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DOI: 10.3144/expresspolymlett.2025.5
Vol. 19., No.1., Pages 60-75, 2025
DOI: 10.3144/expresspolymlett.2025.5

Herein, a novel approach was developed for the introduction of stabilizing compounds into polymers through a pre-impregnation process prior to processing, which is expected to improve their dispersion and, consequently, increase their efficacy. Ethylene-norbornene copolymer (EN) pellets were impregnated with quercetin or rutin in ethanol or a mixture of solvents (ethanol-dioxane (3:1)) for 24 h. Then, EN-based samples containing impregnated pellets were manufactured using a laboratory extruder. The research demonstrated that the materials containing impregnated pellets exhibited improved thermo-oxidation resistance, higher antibacterial effect (the number of dead cells increased from 8 to 59%), and satisfactory photostability. This may be a direct result of their better dispersion degree and their more gradual, controlled release from the EN during operation. If we compare the stabilizing effect of both polyphenols, quercetin was more efficient, which may be attributed to the presence of hydroxyl group at the C3 position in the C ring, which could increase the reactivity of the catechol structure of the B ring. The proposed approach effectively solves the issues that arise during the commonly used processing techniques and may facilitate the broader utilization of natural stabilizers in the polymer industry.
Lu Liu, Tian Luo, Xiaoju Kuang, Xiaoqian Wan, Xinhua Liang, Gaoming Jiang, Honglian Cong, Haijun He
Vol. 18., No.8., Pages 807-818, 2024
DOI: 10.3144/expresspolymlett.2024.60
Vol. 18., No.8., Pages 807-818, 2024
DOI: 10.3144/expresspolymlett.2024.60

Thermoplastic polyurethanes (TPU) have attracted increasing attention due to their excellent flexibility, chemical stability, processability and greenness. The traditional processes generally limit them to civil and industrial applications, but electrospun TPU nanofibers with high porosity, high specific surface area and superior mechanical properties are promising in emerging fields. TPU nanofibers’ properties are affected by various electrospinning parameters, such as solution concentration, applied voltage, flow rate and rotational speed. Thus, 29 sets of experiments were designed here by the efficient and low-cost response surface methodology (RSM). The analysis of variance (ANOVA) revealed that the model agrees well with experimental results, and solution concentration is the most crucial parameter affecting nanofibers’ morphology and diameter. Based on it, the impacts of solution concentration and orientation on the mechanical properties of the TPU nanofiber membrane were investigated. Benefiting from the stress transfer and network deformation, the TPU nanofiber membranes parallel to the collection direction possessed the highest stress strength (23.71 MPa), while the nanofiber membranes vertical showed the widest strain range (485%). This study provides useful guidance for the preparation of high-performance TPU nanofibers, contributing to expanding its applicability in emerging fields such as biomedical, filtration and separation, and flexible sensing.




