Research article

|

|

Although starch foams are well known as biodegradable alternatives to foamed polystyrene, starch-lignin foams have not previously been reported. Lignin is an abundant byproduct of paper manufacture usually burned as fuel for lack of higher-value uses. We have prepared novel starch-kraft lignin foams with a known technique similar to compression molding. Replacing 20% of the starch with lignin has no deleterious effect on density or morphology as indicated by scanning electron microscopy: a thin outer layer of approximately 100 µm encloses a region of cellular structure containing 100–200 µm voids, with the major internal region of the foam consisting of large voids of up to 1 mm in size. Powder X-ray diffraction shows residual structure in both starch and starch-lignin foams. Differential scanning calorimetry displays endothermic transitions in the starch foam but not in the starch-lignin foam, indicating that lignin stabilizes the residual starch structure. Lignin decreases water absorption; diffusion constants for the starch and starch-lignin foams are 2.68•10^–6 and 0.80•10^–6 cm²/sec, respectively. The flexural strength of the starch-lignin foam is similar to that of foamed polystyrene, the strain at maximum stress is smaller, and the modulus of elasticity is larger.