How is cut and chip wear influenced by the variation of the cross-link density within the conventional vulcanization system of natural rubber?
Vol. 18., No.12., Pages 1178-1190, 2024
DOI: 10.3144/expresspolymlett.2024.90
DOI: 10.3144/expresspolymlett.2024.90
GRAPHICAL ABSTRACT

ABSTRACT
This paper extends previous studies by the authors that aimed to describe the effect of apparent cross-link density (CLD) of the rubber polymer networks on the fracture mechanism caused by cut and chip (CC) wear of natural rubber (NR), demonstrating the positive effect of conventional vulcanization (CV). This work is focused on the determination of the effect of CLD while keeping constant the accelerator-to-sulfur ratio A/S = 0.2, typical for CV systems. For this ratio, different sulfur quantities were chosen, and the concentration of the accelerator N-tert-butyl-benzothiazole sulphonamide (TBBS) was calculated to achieve CLDs in a range from 35 to 524 μmol・cm–3. Standard analyses such as tensile tests, hardness, rebound resilience and DIN abrasion were performed. From these analyses, the optimum physical properties of the NR-based rubber were estimated to be in the CLD range of approximately 60 to 160 μmol・cm–3. A CC wear analysis was performed with an Instrumented cut and chip analyzer (ICCA) and it was found that the highest CC wear resistance of the NR is in the CLD range of 35 to 100 μmol・cm–3. Furthermore, the effect of straininduced crystallization (SIC) of NR on CC wear and its dependence on the CLD region was discussed. For the first time, we determine a CLD range for a CV system in which the material achieves both optimal mechanical properties and CC wear resistance.
RELATED ARTICLES
Cristian Valdés, Valentina Guzmán, Camila Ponce, Maribel Mamani, Juan Guevara, Claudia Vergara, Rodrigo Andler
Vol. 19., No.6., Pages 594-609, 2025
DOI: 10.3144/expresspolymlett.2025.45
Vol. 19., No.6., Pages 594-609, 2025
DOI: 10.3144/expresspolymlett.2025.45

Waste rubber disposal causes considerable negative environmental impacts due to its increase worldwide, mainly in the automotive industry. Therefore, the search for technological solutions for rubber waste is a priority, and the first step in this material degradation is devulcanization due to its difficult degradation. This study evaluated rubber devulcanization using a closed vessel microwave digestion system with nitric acid (HNO3) and hydrogen peroxide (H2O2) through chemical characterization, aiming at verifying the synergistic effect between these oxidizing agents. Microwave irradiation was applied as a heating method to facilitate the chemical reactions, focusing on the synergism between HNO3 and H2O2. Results showed that 5 M H2O2 in combination with 1% HNO3, presented better results. A greater decrease in cross-link density was demonstrated as the concentration of H2O2 increased (3.96·10–5±1.99·10–6 mol/cm3), likewise, higher sulfates released (926.8±53.4 mg/L), increased mass loss (12.184±1.06%), rubber surface fragmentation, and important variations in the C–S, C=O bands, showing better results when devulcanization is carried out in synergism between HNO3 and H2O2.
Zeshang Jiang, Jiacheng Yu, Wuchao Cheng, Zhenxiang Xin, Jieting Geng, Lin Xia
Vol. 19., No.4., Pages 372-385, 2025
DOI: 10.3144/expresspolymlett.2025.28
Vol. 19., No.4., Pages 372-385, 2025
DOI: 10.3144/expresspolymlett.2025.28

Inspired by the micro structure of loofah sponge in nature, this article successfully employs a biomimetic approach to develop a novel series of natural Eucommia rubber foamed materials with excellent shape memory properties. This article explores the characteristic features of natural Eucommia ulmoides rubber foamed materials, including the foaming process, mechanical properties, shape memory performance, and adsorption properties. This paper introduces the innovative use of natural Eucommia ulmoides rubber’s shape memory properties to create a temperature-responsive foam adsorbent material. The foamed material’s unique ability to modify its pore structure through simple compression and heating processes offers tailored adsorption speed and capacity for varied practical applications. The adjustable adsorption properties of this foamed material present novel opportunities for its utilization in adsorption applications.
Kriengsak Damampai, Kanoknan Boonpan, Yeampon Nakaramontri
Vol. 19., No.4., Pages 409-422, 2025
DOI: 10.3144/expresspolymlett.2025.30
Vol. 19., No.4., Pages 409-422, 2025
DOI: 10.3144/expresspolymlett.2025.30

This study investigated the properties of the natural rubber (NR) foam filled with azodicarbonamide (ADC) blowing agents by combination to various ratios of epoxidized NR (ENR) for flexible foam applications. Compound operation was prepared with an open two-roll mill and the production was fabricated by compression molding. The study elucidated properties related to crosslinking behaviors, mechanical and dynamic properties, elasticity, abrasion, weathering resistance, and sound absorption efficiency. The ENR and ADC concentrations affected the tensile testing and also the durability properties of the NR/ENR. The NR and ENR foam of 60/40 filled with 10 phr of ADC demonstrated good properties across various parameters, showing acceptable tensile properties, abrasion resistance, and QVA light resistance. Additionally, the presence of a closed-cell structure in the blends reduced crack propagation in the NR matrix during aging, improving weathering resistance. The absorption coefficient increased with higher ADC content, being optimal at 15 phr, due to the lower density and higher porosity of the opened-cell material, which enhances its ability to interact more effectively with incoming energy at 1600 and 6400 Hz. The findings encourage the use of ENR for blending in NR for improved ENR and ADC concentrations since dipole-dipole interaction from ENR-ADC caused ADC dispersability, providing complexed foam structures for force expansion and aslo sound wave absorption.
Nabil Hayeemasae, Sitisaiyidah Saiwari, Siriwat Soontaranon, Mohamad Irfan Fathurrohman, Abdulhakim Masa
Vol. 19., No.3., Pages 339-349, 2025
DOI: 10.3144/expresspolymlett.2025.24
Vol. 19., No.3., Pages 339-349, 2025
DOI: 10.3144/expresspolymlett.2025.24

Natural rubber (NR) composites filled with silica and crosslinked with phenolic resin were prepared in this study. The influence of a small sepiolite addition (1–5 part(s) per hundred parts of rubber, phr) on the properties of NR composites was studied. It was found that sepiolite reduced silica aggregate size, allowing improved dispersion in the NR matrix. Sepiolite facilitates silica dispersion by locating at the silica surfaces and acting as a barrier that prevents agglomeration of silica filler. The swelling resistance, crosslink density, tensile strength, and strain-induced crystallization were all strengthened by incorporating sepiolite because of the improved silica dispersion. The greatest tensile strength was achieved at a 2 phr sepiolite addition level. The improvement was about 18% over the reference composite due to the greatest filler-rubber interactions and the finest filler dispersion. The results clearly indicate that sepiolite clay can be applied as a dispersing agent in silica-containing rubber composites.
Shengao Yang, Yan Wang, Fang Wang, Kaiyi Zhang, Xinxin Lv, Hao Teng, Rui Zheng, Faliang Luo, Qian Xing
Vol. 19., No.1., Pages 94-106, 2025
DOI: 10.3144/expresspolymlett.2025.7
Vol. 19., No.1., Pages 94-106, 2025
DOI: 10.3144/expresspolymlett.2025.7

Dynamic cross-linked networks (DCNs) endow thermoset rubber with self-healability and recyclability to extend its lifetime and alleviate environmental pollution. However, the contradiction between high self-healing and mechanical properties in DCNs rubber is always difficult to be resolved. Herein, we used boronic ester (BO) and Diels-Alder dynamic covalent bonds (DA) to synthesize polybutadiene-based dual networks rubber (PB-BO-DA) via thiol-ene reaction. This approach achieved a tensile strength of 16.46 MPa and 99% self-healing efficiency, facilitated by extensive intermolecular interactions (π-π packing and N-B coordination) and fully dynamic cross-linking. In addition, multiple dynamic cross-linked networks (MDCNs) polybutadiene-based rubber also show excellent shape memory ability and recyclability. This strategy might open a helpful pathway to fabricate intelligent multifunctional polymers with high strength and high self-healing efficiency.