The main purpose of structural health monitoring (SHM) is to detect damage at its earliest possible stage to prevent severe deterioration and reduce subsequent repair costs. Carbon nanotubes (CNTs) buckypaper (BP) was embedded into different cross-ply glass fibre composites to monitor the curing process and impact damage as an in situ sensor in this research. BP sensor can capture the four stages of the curing process, the gel point of the resin and residual stresses of the composite structure can be achieved by analysing the change of the resistance curve. Numerical and experimental analyses were performed to predict the damage in composite structures subjected to low-velocity impact. BP sensors’ electrical resistance increases with repeated impact loading; composite structure elastic deformation and damage evolution can be identified from resistance change. Experiment results show that structure monitoring based on the BP sensors cannot only detect small, barely visible impact damage flaws and the damage evaluation of composite structures subjected to impact, but also provide a new method to monitor the curing process through the analysis of results. This work makes some constructive contributions to monitoring the manufacturing process of composites and long-term SHM to evaluate impact resistance and damage prediction of composite structures.

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The article gives an overview of energy storage composites, their materials, manufacturing processes, and applications. Carbon- and metal-based nanoparticles and their relevant properties are presented. We focus on multifunctional structural supercapacitors and their components. Thus, we describe the main structural electrolytes and elements of the structural electrodes. We show that the nanoparticles significantly influence the electrochemical properties of the electrode. For example, carbon-based nanoparticles can achieve low energy density but high power density, while the opposite is true for metal-based nanoparticles. We show that when carbon- and metal-based nanoparticles are used together, a positive synergy is created between them, promoting the development of favorable electrochemical properties in the electrodes. Furthermore, we present structural supercapacitors and possible ways to introduce nanoparticles into the system. Finally, we present a summary of the progress achieved so far and the advancements expected in the future, as well as potential areas where structural supercapacitors could be used.