Cross-linking frequently enhanced the mechanical properties of linear polymeric materials; however, it also resulted in the transition from thermoplastic to thermosetting materials, which posed issues from an environmental perspective. Thermoplastic polyurethane (TPU) elastomers were extensively applied across various industries. To improve the mechanical properties of TPU while preserving its environmental benefits, this study integrated radical copolymerization technology to develop a reversible crosslinked TPU. Specifically, the linear polyurethane molecular chains were crosslinked using diallyl disulfide (DADS) as a functional cross-linking monomer. Through radical copolymerization reactions, reversible crosslinks formed from disulfide bonds were created between the linear polyurethane molecular chains, yielding a self-healing reversible crosslinked thermoplastic polyurethane (DSTPU). The study showed that DSTPU could self-heal and dissolve under UV light and alkaline N,N-dimethylformamide (DMF) conditions, achieving 82.2% self-healing efficiency at 3 phr DADS. It dissolved into fine particles in alkaline DMF. Disulfide bonds in DSTPU enhanced cross-linking, boosting 19% oxygen permeability, thermal conductivity (0.218 W/(m·K)), and mechanical properties like tensile stress (11.18 MPa), force (134.13 N), and elongation (548%). These bonds also enhanced aging resistance, cutting ΔYI to 6.0%.

This paper extends previous studies by the authors that aimed to describe the effect of apparent cross-link density (CLD) of the rubber polymer networks on the fracture mechanism caused by cut and chip (CC) wear of natural rubber (NR), demonstrating the positive effect of conventional vulcanization (CV). This work is focused on the determination of the effect of CLD while keeping constant the accelerator-to-sulfur ratio A/S = 0.2, typical for CV systems. For this ratio, different sulfur quantities were chosen, and the concentration of the accelerator N-tert-butyl-benzothiazole sulphonamide (TBBS) was calculated to achieve CLDs in a range from 35 to 524 μmol・cm^–3. Standard analyses such as tensile tests, hardness, rebound resilience and DIN abrasion were performed. From these analyses, the optimum physical properties of the NR-based rubber were estimated to be in the CLD range of approximately 60 to 160 μmol・cm^–3. A CC wear analysis was performed with an Instrumented cut and chip analyzer (ICCA) and it was found that the highest CC wear resistance of the NR is in the CLD range of 35 to 100 μmol・cm^–3. Furthermore, the effect of straininduced crystallization (SIC) of NR on CC wear and its dependence on the CLD region was discussed. For the first time, we determine a CLD range for a CV system in which the material achieves both optimal mechanical properties and CC wear resistance.

This study addresses the increasing demand for eco-friendly rubber compounding additives by exploring greensynthesized zinc oxide (ZnO) nanoparticles. The green synthesis of ZnO nanoparticles is gaining attention due to its ecofriendly approach and potential applications. This study investigates the synthesis of ZnO nanoparticles using sweet lime peel extract as a green method, comparing it with chemical synthesis. The obtained nanoparticles are characterized and evaluated for suitability as activators in natural rubber composites for tire applications. Furthermore, the cytotoxicity of the prepared ZnO nanoparticles on mice cells is assessed, revealing lower toxicity for green-synthesized ZnO compared to chemically synthesized ZnO. Payne effect analysis on the composites demonstrates improved polymer-filler interaction and mechanical properties for the green-synthesized ZnO-loaded composites. Notably, the incorporation of green-synthesized ZnO leads to significant enhancements in tensile strength due to its higher surface area. It achieves desirable magic triangle tire properties, including low rolling resistance, high wet traction, and high abrasion resistance. These findings highlight the promising potential of green ZnO as an environmentally friendly alternative to chemical ZnO in rubber compounding.

This work reported a practical approach to turning conventional natural rubber (NR) into a thermally healable rubber. 4-vinylbenzyl chloride was first polymerized in the NR latex to yield graft copolymers of NR and poly(vinylbenzyl chloride), NR-g-PVBC. The cutting and rejoining process was used to study the healing ability of latex film. The healing behavior was observed after the reassembled film was heated at 100 °C for 1 h and then allowed to heal continuously at room temperature (RT). The healed film displayed a 58.44% regain of the tensile strength (4.57 MPa) after being allowed to recover at RT for 72 h. Additionally, the chloromethyl moieties in the NR-g-PVBC could be converted into quaternary ammonium (QA) groups by reaction with trimethylamine, producing the quaternized NR-g-PVBC (NR-g-QPVBC). Ionic crosslinking of the NR-g-QPVBC film was achieved by incorporating sodium tripolyphosphate (STPP). The latex film had a tensile strength of 15.32 MPa and could withstand a strain of 868% when ionically cured with 2 phr of STPP. After the healing process, the cured film showed a healing efficiency of 49.67% in tensile strength (7.61 MPa). Furthermore, a suturing test was performed to investigate the feasibility of developing a suture training pad from the corresponding cured film. The film’s ability to heal with heat assistance was its significant practical advantage, enhancing its realism and mimicking the healing process in human skin.

Silicone rubber magnetorheological elastomers (SR-MREs) are increasingly recognized for their resilience in marine conditions, offering prolonged service life and durability. This study evaluates the one-month durability of silicone rubber magnetorheological elastomers (SR-MREs) under seawater conditions. Results revealed a 6% reduction in hardness and an 8% decrease in Young’s modulus compared to unimmersed samples. Morphological and attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR) analyses supported these findings, revealing surface defects and chemical bonding changes. The immersed SR-MRE displayed a notable 250% increase in elongation at break, highlighting enhanced elasticity. Rheological properties revealed complex mechanical behavior, with an initial increase in storage modulus from 0.25 to 0.38 MPa in the presence of a magnetic field, followed by a gradual decrease to 0.15 MPa at 0 A and 0.52 Mpa at 5 A with strain. Additionally, this study proposes an illustrative mechanism to elucidate the relationship between seawater elements and SR-MRE behavior, enhancing our understanding of its mechanical properties and degradation in marine environments, thus highlighting SR-MRE’s potential as a durable material compared to traditional rubber composites.