Two series of polymer blends based on post-consumer polypropylene (rPP) and tire rubber crumbs (Trc) under the trademark ECOPLASTOMER^® PP70 with a mutual ratio of components 70/30 wt%, containing 10, 20, and 30 wt% of flame retardants, have been prepared using a twin-screw extruder. The influence of commercially available silane-treated alumina trihydrate (ATH-sil) with the eco-friendly system based on melamine phosphate (MP), aluminum hydroxide (AC), and peanut shells (PS), used as flame retardant agents, on the mechanical, thermal, and flammability properties of polymer blends was assessed – the incorporation of ATH-sil results in the appearance of peaks related to OH groups in the Fouriertransform infrared spectroscopy (FTIR) spectra. Similar observations are made for the MP/AC/PS system. differential scanning calorimetry (DSC) analysis revealed that using the selected flame retardants did not impact the melting and crystallization temperatures of the polymer. Tensile strength experienced a minor decrease, particularly in compositions containing more than 20 wt% of the flame retardants, while hardness remained unaffected by their share. Both flame retardants reduced the flammability of the modified polypropylene/rubber powder blends, and the most favorable outcomes were achieved with ATH-sil; however, only when employed at a minimum of 30 wt%. The formulated MP/AC/PS system proved more adept at reducing flammability and smoke emissions at lower flame retardant levels (up to 20 wt%).

The use of rheo-optical techniques to evaluate crystallization in polymer processing has many advantages; however, it is still little seen. Shear-induced crystallization of polyamide 6 (PA6) was here proposed and studied with these techniques. Mixtures of PA6 in a polypropylene (PP) matrix were also studied. A polarized light optical microscope, with an AxioVision system attached to its top allowing the acquisition of photos at any time during the measurement and a Linkam hot stage device to control shear and temperature, was modified to receive a specially built quantitative rheo-optical detector. Temperature was variable, characterizing non-isothermal analysis. The experiments consisted of varying the shear rate on the polymer system while collecting the respective cross-polarized transmitted light intensity response by LabVIEW software. Shear rates of 1, 10, 100 and 180 s^–1 were applied to all samples. Differential scanning calorimetry (DSC) analysis was also performed to predict crystallization behavior. PA6’s crystallization increased with the increase of shear rate; however, for the PP/PA6 mixtures under the highest rates, crystallization intensity falls from a specific temperature in which the polymer’s viscosity is not enough to maintain the structural integrity. Data related to PP/PA6 mixtures showed that shear increases crystallization if the polymer has time to organize itself.

In this research, heat-triggered triple-shape memory polymers (TSMPs) based on the ethylene-methyl acrylate copolymer (EMA)/chloroprene rubber (CR) thermoplastic vulcanizates (TPVs) were prepared by dynamic vulcanization successfully; meanwhile, an effective and facile triple-shape memory strategy was designed to realize the efficient and stable shape fixity and recovery of two temporary shapes. The field-emission scanning electron microscope images showed that EMA/CR TPV surface was a sea-island structure with the CR particle size ranging from 3 to 6 μm. Differential scanning calorimeters and X-ray diffraction were used to investigate the crystallization behavior of both EMA and CR. These served as a significant basis for the two temporary shapes: fixity and recovery. The results of triple-shape memory tests showed that the EMA/CR TPV had excellent triple-shape memory properties, where the first shape fixity ratio was higher than 89% and both the first shape recovery ratio and second shape recovery ratio could be higher than 95%. It can be observed that the EMA/CR TPV exhibited rapid shape recovery speed with the first shape recovery time of 10 s and the second shape recovery time of 20 s, respectively. This research presents a novel approach to extending the application of TPV in the field of smart devices, endowing them with excellent mechanical and triple-shape memory properties.

This study aimed first to promote the alkylation of polyethyleneimine (PEI), developing its alkylated (quaternary) form (QA-PEI) by inserting alkyl groups into amine groups. Subsequently, polymer blends with poly(methyl methacrylate) (PMMA) were prepared via solvent casting, and finally, the physicochemical, optical, and mechanical behavior of the resulting PMMA/QA-PEI were assessed. Elemental analyses, Fourier-transform infrared spectroscopy (FT-IR), and hydrogen nuclear magnetic resonance spectroscopy (¹H-NMR) confirmed that the PEI alkylation successfully converted the amine groups into quaternary ammonium groups. When added to PMMA, QA-PEI altered its coloration, making it yellow. In addition, higher contents of QA-PEI hindered PMMA transmittance and increased its opacity due to the larger QA-PEI domains. Scanning electron microscopy (SEM) images showed that PMMA and QA-PEI formed a phase-separated system, establishing a droplet-matrix morphology. The thermal and mechanical behavior showed some compatibility between PMMA and QA-PEI as thermal resistance slightly improved and PMMA glass transition temperature (T_g) decreased. The tensile strength was also improved in the PMMA/QA-PEI blends without significant change in strain at break and tensile modulus.

Thermoplastic (TP) composites, known for their ease of handling, suitability for high production rates, and recyclability, are emerging as a promising alternative to thermoset-based composites. The expected growth in TP-based composites in automotive, sports, and aerospace industries may result in increased post industrial waste. To address this, we repurposed our in-house process scrapped carbon fibre-reinforced polycarbonate tapes into sheet moulding compounds (SMCs) and Hybridised SMCs (Hy-SMCs) using compression moulding. In Hy-SMCs, the top and bottom layers were unidirectional tapes, while the core section had randomly oriented platelets in a 50:50 ratio. Our evaluation included qualitative and thermo-mechanical standard tests. The incorporation of unidirectional tapes in Hy-SMCs significantly improved the tensile and flexural properties of SMCs. Specifically, these enhancements resulted in an impressive 81 to 85% increase in mechanical strength compared to the standard aluminium grade. Additionally, Hy-SMCs exhibited a 120 to 130% increase in tensile and flexural properties compared to SMCs. Fractography revealed a complex relation between fractured surfaces, with multimode failures in both SMCs and Hy-SMCs. Also, the non-destructive evaluation showed platelet reorientation during consolidation and localised voids with increased specimen thickness.