WAITING
Search for articles
search


Research article
|
|
Mechanical and electrical properties of self-healable rubber blends under influence of imidazole mixture and selective wetting of hybrid filler
Le Hong Hai, Hoang Xuan Tung, Yashwanth Sai Anjaneya Varma Kosuri, Subhradeep Mandal, Kedar Nath Dhakal, Rameshwar Adhikari, Beate Langer, Sven Wiessner
Vol. 18., No.4., Pages 420-440, 2024
DOI: 10.3144/expresspolymlett.2024.31
Corresponding author: Sven Wiessner

GRAPHICAL ABSTRACT

ABSTRACT

Flexible rubber composites based on blends of bromobutyl rubber (BIIR)/epoxidized natural rubber (ENR) filled with a hybrid filler of layered double hydroxides (LDH)/carbon nanotubes (CNT) were prepared, which may be of interest for use in tires and inner liner. An imidazole mixture of butyl-imidazole and 1H-imidazole was proposed to achieve reversible non-covalent networks consisting of ionic clusters and hydrogen bonding that led to the self-healing properties of each blend phase. The objective of the present work was to characterize the effects of selective modification of the rubber blends by imidazole and selective wetting of the hybrid filler on the mechanical and electrical properties and the self-healing effectivity. The wetting concept used to characterize the selective wetting of a single filler in a rubber blend was further developed for a hybrid filler in BIIR/ENR blends. During the one-step mixing and the masterbatch mixing process, re-localization of the hybrid filler between the blend phases under thermodynamic driving forces was observed. Within the specified mixing time, the thermodynamic equilibrium state of filler localization could not be reached. The nearly uniform distribution of LDH in both blend phases and the preferential localization of CNTs in the ENR matrix were found to be essential in giving the BIIR/ENR blends the best combination of self-healing properties and electrical conductivity. The high electrical conductivity of the composites can be exploited to generate a high temperature locally at the damage site inside the rubber samples when an electrical voltage is applied, resulting in an acceleration of the self-healing process.


RELATED ARTICLES

Using dual-cure architectures in HNBR: A detailed insight into their structure-property relationship
Sharmistha Dhar, Arshad Rahman Parathodika, Dibyendu Dey, Kinsuk Naskar
Vol. 20., No.5., Pages 514-530, 2026
DOI: 10.3144/expresspolymlett.2026.39
Hydrogenated acrylonitrile–butadiene rubber (HNBR) is widely used in automotive and sealing applications due to its oil resistance and mechanical durability; however, its long-term performance is significantly influenced by the curing chemistry. Sulfur vulcanization offers superior elasticity but restricted thermal stability, while peroxide curing improves heat resistance at the expense of flexibility. In this study, we investigate hybrid sulfur–peroxide curing to integrate these benefits. The hybrid pathway encompasses competitive and sequential processes, such as partial radical quenching and accelerator oxidation, resulting in a dual crosslink network. Dynamic mechanical, thermal, and temperature scanning stress relaxation (TSSR) evaluations demonstrate that hybrid systems provide precise modulation of the operational temperature–frequency range, broaden the glass-transition relaxation, and control stress dissipation. The coexistence of sulfur and C–C crosslinks results in a heterogeneous structure characterized by diverse crosslink densities and bond energies, leading to numerous relaxation modes and an optimal blend of elasticity, strength, and thermal stability. Microscopy confirms the absence of phase separation, indicating that hybrid vulcanization is a viable approach for producing robust, high-performance HNBR elastomers.
Study on the oil and heat-oxidative aging resistance of renewable chopped cellulose fiber reinforced acrylonitrile-butadiene rubber composites
Junxiu Xue, Kaituo Fang, Zhenchun Xu, Huiguang Bian, Yu Wang, Yongming Zhang
Vol. 20., No.5., Pages 489-500, 2026
DOI: 10.3144/expresspolymlett.2026.37
This study investigates the effects of renewable chopped cellulose fiber (CCleF) on the physical and mechanical properties, oil resistance, and thermal-oxidative aging behavior of acrylonitrile-butadiene rubber (NBR), aiming to determine the optimal filler content. CCleF/NBR composites with varying CCleF loadings were prepared and systematically characterized through analyses of vulcanization behavior, three-dimensional morphology, mechanical properties, thermal-oxidative aging, and oil resistance. The results indicate that the composite with 3 phr CCleF exhibits uniform fiber dispersion and optimal overall performance, showing enhanced processability, a reduced vulcanization time, and improved physical and mechanical properties. After thermal-oxygen aging, the composite demonstrated superior stability: the percentage change in tensile modulus, rebound resilience, and DIN abrasion decreased significantly by 13.73, 49.82, and 74.9%, respectively, while the aging coefficient reached 0.86. Notably, this composite also exhibited excellent oil resistance, with a volume expansion rate of 7.24%, which is 13.1% lower than that of unfilled NBR. Correspondingly, the tensile product’s retention rate decreased by 37.72%, while rebound resilience and abrasion resistance improved. This study demonstrates that incorporating 3 phr CCleF is a practical approach to achieving high-performance NBR, providing a material basis for its use in demanding environments such as the petrochemical industry.
Converting agro-waste into innovative tires: Ground sugarcane bagasse for environmentally friendly rubber reinforcement
Dibyendu Dey, Sharmistha Dhar, Barkat Aziz, Sambhu Bhadra, Sujith Nair, Kinsuk Naskar
Vol. 20., No.2., Pages 127-141, 2026
DOI: 10.3144/expresspolymlett.2026.11
Ground sugarcane bagasse (GSB), an agro-waste rich in lignocellulosic components, was studied as a sustainable bio-filler in natural rubber (NR) tread compounds to lessen reliance on petroleum-derived carbon black (CB). A control formulation with 45 phr CB was compared to hybrid formulations with 40, 35, and 30 phr CB mixed with 5, 10, and 15 phr GSB. Tensile strength 13.1 MPa, elongation at break 700%, and hardness 67 Shore A were all optimally balanced by the compound containing 10 phr GSB (S2), while also exhibiting good cure behavior and thermal stability. Improved tire performance characteristics were confirmed by a dynamic mechanical study, which showed that tan δ at 60 °C decreased by 8.0% (resulting in lower rolling resistance) and increased by 3.9% (improving wet traction) at 0°C. The Payne effect showed improved filler dispersion as a result of GSB partially replacing CB. The results show that appropriately dispersed GSB can partially reinforce NR, enhancing energy efficiency and sustainability. However, larger GSB loadings decrease modulus, tear strength, and abrasion resistance due to lower interfacial adhesion and the presence of micro-voids. According to this study, pulverized sugarcane bagasse shows promise as an environmentally friendly filler for green tire applications, promoting the circular economy and lowering the carbon footprint of rubber compounding.
Developing thermo-remoldable blends by combining natural rubber bearing benzyl chloride groups with gelatin
Rattanawadee Ninjan, Bencha Thongnuanchan, Phakawat Tongnuanchan, Subhan Salaeh, Jutharat Intapun, Abdulhakim Masa, Natinee Lopattananon
Vol. 20., No.1., Pages 18-35, 2026
DOI: 10.3144/expresspolymlett.2026.3
The present study has proposed a straightforward method to improve the reprocessability of modified natural rubber (NR) by blending it with gelatin (GT). The reprocessable characteristics of these blends were evaluated based on their remolding capabilities and mechanical recovery performance. In this method, poly(vinylbenzyl chloride) (PVBC) was first grafted onto NR chains to create graft copolymers known as NR-g-PVBC. The benzyl chloride groups in the graft copolymers were subsequently converted into quaternary ammonium groups, referred to as NR-g-QPVBC. This modification enabled ionic crosslinking when NR-g-QPVBC reacted with ethylenediamine tetraacetic acid. Blends were created by incorporating GT powder into the NR-g-QPVBC latex. The optimal loading level of GT was determined to be 30 wt%, as the resulting film exhibited the highest recovery of tensile properties. Initially, the film's tensile strength was measured at 15 MPa. After being remolded at 160 °C, the tensile strength decreased to 9.3 MPa, resulting in a recovery rate of 60.7% and withstanding a tensile strain of 144%. Although the NR-g-QPVBC/GT films could be remolded, their tensile properties declined with increasing remolding cycles. Therefore, this work demonstrated a practical method for producing NR-based films that could be reshaped through hot-pressing after being formed into products, increasing their reusability.
Hybrid filler and coupling agent: Effect of partial replacement of carbon black with talc and silane on properties of natural rubber compound
Hatay Cöcen, Nilgün Kızılcan
Vol. 20., No.1., Pages 82-96, 2026
DOI: 10.3144/expresspolymlett.2026.7
This study investigates a sustainable hybrid-filler strategy for natural rubber (NR) compound by partially replacing petroleum-based carbon black (CB) with talc and introducing a silane coupling agent to mitigate interfacial incompatibility. Compounds containing CB, CB+talc and CB+talc+increasing silane were produced via two-stage mixing and characterized for morphology (dispersion/mapping), curing and flow behavior (differential scanning calorimetry DSC/moving die rheometer, MDR/Mooney), crosslink density (Flory–Rehner), physical–mechanical properties, dynamic performance (Payne effect/heat build-up/tension–fatigue), and thermal stability (aging/thermogravimetric analysis,TGA). Talc reduced the compound viscosity, offering processing benefits. The swelling test indicated that talc decreased crosslink density, but silane recovered it, forming covalent linkages. Tensile strength and elongation at break were improved without altering hardness. Dynamically, talc increased heat build-up, whereas silane inverted the trend and reduced the temperature rise gradually from 41.5 to 29.4°C at 2 phr. Fatigue life was improved with talc (~10%), and further with silane (up to 36% at 2 phr), highlighting a favorable stiffness–fatigue balance with compatibilization. Overall, partial CB replacement by talc, in combination with silane, delivers meaningful sustainability gains with improved dynamic performance while preserving key mechanical properties of NR compounds.
Published by:

Budapest University of Technology and Economics,
Faculty of Mechanical Engineering, Department of Polymer Engineering