Sustainable packaging: A comparative study on thermoplastic whey protein films with biodegradable plasticizers
Vol. 18., No.6., Pages 592-606, 2024
DOI: 10.3144/expresspolymlett.2024.44
DOI: 10.3144/expresspolymlett.2024.44
GRAPHICAL ABSTRACT

ABSTRACT
Glyceryl lactate (GlyLA) was synthesized through the esterification of glycerol (Gly) and lactic acid (LA) to plasticize whey protein concentrate (WPC) films with three different ratios of WPC to plasticizer (85, 90, and 100% w/w). LA was also introduced as a new plasticizer of whey protein films and compared in similar contents. Gly-plasticized films were also used as control groups. The synthesized GlyLA, including compatible esterification degree with WPC, was characterized by Fourier transform infrared Spectroscopy (FTIR) and hydrogen nuclear magnetic resonance spectroscopy (H-NMR) analyses. Then, the plasticizing effect of different types of plasticizers on the optical, thermal, mechanical, and water resistivity properties of the prepared films was evaluated. FTIR in attenuated total reflectance (ATR), Differential Scanning Calorimetry (DSC), tensile measurements, and cup method were also employed to examine the molecular structure, transition temperatures, mechanical resistivity, and water vapor permeability (WVP) of the modified films. The results showed a lower glasstransition temperature (Tg) and better ductility. By Increasing plasticizer content, solubility and WVP were increased in all groups. Furthermore, WPC-based films plasticized with 80 or 90% w/w of LA and GlyLA exhibited not only higher tensile strength and flexibility but also remarkably lower WVP than Gly plasticized films, turning them into potential alternatives for application as food packaging.
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The
effect of swelling and plasticizer content of a plastic, as well as the ethanol
content of the food simulant on the migration kinetics of three stabilizer-type
additives from polylactic acid (PLA)-based food contact plastics has been
investigated. The results proved that the parameters that affect the diffusion
of substances inside the polymer matrix, i.e.,
swelling, plasticization, and the size of migrants, are the decisive factors in
the migration from PLA to ethanolic food simulants. Both swelling and migration
were negligible when ethanol 10% (v/v) was used. Contrarily, the specific
migration limits of Commission Regulation (European Union, EU) No. 10/2011 were
exceeded in ethanol 50% (v/v) for all investigated stabilizers. Migration was
promoted by plasticization, but this effect could only be observed when the
applied food simulant swelled the plastic (at least 20% (v/v) ethanol content).
The dependence of the plasticizer’s migration-enhancing effect on the swelling
has not been shown before. When the plasticization caused increased migration,
it also led to specific migration limit exceeding within a shorter period of
time. It happens even if PLA-based plastics are dedicated to the storage of
hydrophilic food, which is the most common application area of these products.
These results can support the improvement of both consumer safety and active
packaging development.