Cyclized natural rubber (CNR) was synthesized through the acid-catalyzed reaction of natural rubber (NR) latex using sulfuric acid as a catalyst and stabilized with a non-ionic surfactant. Cyclization was evaluated by iodine numbers under varying reaction times, temperatures, and NR-to-acid ratios. Fourier transform infrared spectroscopy (FTIR) and proton nuclear magnetic resonance spectroscopy (¹H-NMR) confirmed the formation of cyclic structures in CNR molecules. Differential scanning calorimetry (DSC) showed that the glass transition temperature (T_g) of CNR increased with cyclization, indicating greater rigidity and less chain flexibility. CNR was then blended with NR and used as a compatibilizer in NR/acrylonitrile butadiene rubber (NBR)blends. It increased blend viscosity, hardness, and dimensional stability but reduced tensile strength and elongation due to its rigid cyclic domains. In NR/NBR blends, CNR outperformed a commercial homogenizer in enhancing interfacial interactions, leading to superior shear flow properties, curing behavior, and mechanical performance. This is attributed to the polar groups in CNR, which enhance intermolecular interactions and phase compatibility, resulting in finer phase morphology. This study highlights the potential of CNR as a versatile material for enhancing the performance of rubber compounds, with promising applications in advanced industrial formulations.

A nanocomposite of styrene butadiene rubber (SBR) and multi-walled carbon nanotubes (MWCNT) was fabricated using an internal melt mixer. Systematically investigated the role of MWCNT loading on the mechanical, dielectric, electrical and Electromagnetic interference (EMI) shielding characteristics of developed nanocomposites. The fine dispersion of MWCNTs in the SBR matrix was clearly observed from high-resolution transmission electron microscope images. The nanocomposites exhibited outstanding electrical, dielectric and EMI shielding behaviours (~45 dB at 20 phr of MWCNT). A high conductivity of 0.92 S/cm was attained in the nanocomposites and is attributable to the establishment of percolation networks of MWCNT in the SBR matrix. These composites displayed reasonably good mechanical properties because of the reinforcing effect of MWCNT. The economically viable and easy fabrication protocol of this nanocomposite can act as a platform for the synthesis of low-cost and highly effective composite for EMI shielding applications.

Natural rubber (NR) composites filled with silica and crosslinked with phenolic resin were prepared in this study. The influence of a small sepiolite addition (1–5 part(s) per hundred parts of rubber, phr) on the properties of NR composites was studied. It was found that sepiolite reduced silica aggregate size, allowing improved dispersion in the NR matrix. Sepiolite facilitates silica dispersion by locating at the silica surfaces and acting as a barrier that prevents agglomeration of silica filler. The swelling resistance, crosslink density, tensile strength, and strain-induced crystallization were all strengthened by incorporating sepiolite because of the improved silica dispersion. The greatest tensile strength was achieved at a 2 phr sepiolite addition level. The improvement was about 18% over the reference composite due to the greatest filler-rubber interactions and the finest filler dispersion. The results clearly indicate that sepiolite clay can be applied as a dispersing agent in silica-containing rubber composites.

This paper extends previous studies by the authors that aimed to describe the effect of apparent cross-link density (CLD) of the rubber polymer networks on the fracture mechanism caused by cut and chip (CC) wear of natural rubber (NR), demonstrating the positive effect of conventional vulcanization (CV). This work is focused on the determination of the effect of CLD while keeping constant the accelerator-to-sulfur ratio A/S = 0.2, typical for CV systems. For this ratio, different sulfur quantities were chosen, and the concentration of the accelerator N-tert-butyl-benzothiazole sulphonamide (TBBS) was calculated to achieve CLDs in a range from 35 to 524 μmol・cm^–3. Standard analyses such as tensile tests, hardness, rebound resilience and DIN abrasion were performed. From these analyses, the optimum physical properties of the NR-based rubber were estimated to be in the CLD range of approximately 60 to 160 μmol・cm^–3. A CC wear analysis was performed with an Instrumented cut and chip analyzer (ICCA) and it was found that the highest CC wear resistance of the NR is in the CLD range of 35 to 100 μmol・cm^–3. Furthermore, the effect of straininduced crystallization (SIC) of NR on CC wear and its dependence on the CLD region was discussed. For the first time, we determine a CLD range for a CV system in which the material achieves both optimal mechanical properties and CC wear resistance.

Epoxidized natural rubber with 50 mol% epoxide (ENR-50) was compounded with zinc chloride (ZnCl₂) and subjected to torque response analysis using a moving die rheometer. It was found that different ZnCl₂ concentrations (3, 5, 7, 9, and 12 millimoles (mmol)) mixed in ENR-50 exhibited positive torque responses, prompting further molecular characterization using Fourier transform infrared spectroscopy. The results indicated distinct absorption peaks at wavenumbers of 442 and 809 cm^–1, which signify the presence of –O–Zn–O– coordination linkages. The curing characteristics of ENR and ZnCl₂ compounds showed that increasing ZnCl₂ content resulted in higher minimum and maximum torque values, but also led to a decrease in scorch time and cure rate index (CRI). Moreover, higher ZnCl₂ concentrations enhanced the strength properties (tensile strength, moduli, stiffness, toughness, and hardness), crosslink densities, dynamic shear moduli, initial modulus during relaxation experiments, and thermal resistance, as evidenced by temperature scanning stress relaxation (TSSR), thermogravimetric analysis, and dynamic mechanical analysis. However, an increase in ZnCl₂ content led to a reduction in elongation at break due to the higher crosslink density within the coordination networks in the ENR matrix, which resulted in the movement constraint of the rubber vulcanizate.