The influence of crosslink characteristics on key properties of dynamically cured NR/PP blends
Vol. 18., No.5., Pages 487-503, 2024
DOI: 10.3144/expresspolymlett.2024.36
DOI: 10.3144/expresspolymlett.2024.36
GRAPHICAL ABSTRACT

ABSTRACT
Thermoplastic
vulcanizates (TPVs) were prepared by blending natural rubber (NR) and
polypropylene (PP) using dynamic sulfur curing systems with varying
accelerator/sulfur ratios: 0.5/2.5, 1.5/1.5, and 2.5/0.5 phr, categorized as
conventional (CV), semi-efficient (semi-EV), and efficient (EV). The onset of
dynamic vulcanization closely corresponded with scorch time in statically cured
NR compounds. Mixing torque decreased over time, reflecting reversion patterns
in static curing. The CV system exhibited the highest reversion tendency due to
polysulfide linkage breakdown, forming stronger but shorter crosslinks. Dynamic
vulcanization induced higher reversion than static curing, influenced by shear
and extensional forces. Curing systems caused crosslinking rates, reversion,
and crosslink density and distribution variations. Unlike statically cured NR,
PP-extracted TPVs exhibited an inverse trend in total crosslink densities and
distributions; TPVs primarily comprised shorter crosslinks with opposed total
crosslink densities ranked EV > semi-EV > CV. This trend is strongly
correlated with superior mechanical strength, toughness, storage modulus,
viscosity, and rubber elasticity in the EV-cured TPV. EV system also had the
smallest vulcanized NR domains in the PP matrix.
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